Double Elephant: Your Trustworthy Ultrafine Fiber Leather Manufacturer!

 

 

Double Elephant Is China's Leading Enterprise In Micro Fiber Leather Manufacturing Industry. Factory Covers An Area Of 200,000 Square Meters. Now Have 6 Full Lines From Base To Finished Products Process. Annual Production Capacity Is 35 Million Meters. Factory Has Own Independent R&D Department And Advanced Testing Equipment. Can Develop New Design According To Market Trend And Also Make Same As Customers Requirement.

 

Our Advantages

Strong Production Capability
Our factory has complete and mature supply chain, which can improve the competition and satisfied customers at the first time.Our Factory Covers An Area Of 200,000 Square Meters. Now Have 6 Full Lines From Base To Finished Products Process. Annual Production Capacity Is 35 Million Meters, superior production equipments from From Base To Finished Products Process and test equipments, we can react to clients fast and assure quality firmly for mass or small orders.

 

Rich Products
Our company has various products, such as Microfiber Shoe Leather, Microfiber Car Leather, Microfiber Sofa Leather, Suede Leather, Leather Bags, Ultrafine Fiber Leather, Glove Leather, Ball Leather and Pu Leather.

 

24-Hour Service
Our company promises to provide 7×24 hours service after the contract is signed. We will respond within 1 hour after receiving the message, provide solutions to general faults within 8 hours, and solve complex problems within 24 hours.

 

Quality Guaranteed
Our company has passed ISO quality certification system. Our company has obtained certificates such as ISO9001, 14001, 16949, GRS, Bio Etc and use Digitization Quality Control System To Supply Satisfied Products To Customers.. All products are strictly tested in accordance with industry standards and contract agreements before leaving the factory.

 

What is Ultrafine Fiber Leather

 

 

Ultrafine Fiber Leather’s base is usually ultra-fine nylon fiber non-woven fabric. Compared with ordinary PU leather, it uses a netting process so that the base has a porous three-dimensional grid structure that mimics natural leather. The surface layer of microfiber synthetic leather is polyurethane like PU, but its coating has many micropores compared to PU, which mimics the grain structure of genuine leather.

 

Advantages of Ultrafine Fiber Leather

Look Remarkably Like Real Leather & Easy Care And Cleaning
Genuine leather “breaks” or wrinkles when stitched, gathered, or tufted. Polyurethane does the same, unlike other forms of upholstery, including polyvinyl chloride. This creates an overall appearance that looks remarkably like real leather. Ultrafine Fiber Leather offers easier care and maintenance when compared to real leather. Dirt and stains only require a soft cloth, water, and mild soap.

 

Rarely Crack Or Peel
For a variety of other seat materials, plasticizing oils are added to ensure softness. However, these oils dry up over time, and the upholstery often cracks or peels. No plasticizing oil is added to Ultrafine Fiber Leather, so there are rarely any issues with cracking or peeling. In fact, Ultrafine Fiber Leather remains soft and supple for a long duration, much like genuine leather.

 

Higher Comfort
Ultrafine Fiber Leather is much more lightweight than other seating materials. This allows it to easily adapt to and maintain an individual’s body temperature. This generally contributes to a more comfortable working experience as one does not encounter the initial shock of cold associated with many other types of upholstery when first sitting down.

 

Built to Last & Hypoallergenic
Ultrafine Fiber Leather sofas are not just a fleeting trend; they are built to withstand the test of time. Their durability makes them a wise long-term investment in both style and comfort. For those prone to allergies, Ultrafine Fiber Leather is a blessing. It doesn't trap allergens like fabric, ensuring a healthier and more breathable living environment.

 

Applications of Ultrafine Fiber Leather

 

01

Used for Gloves

Hand Gloves have been used as protection from certain elements and are a symbol of social prestige. Also, in various sports and games, gloves are used to grip something and shield your hands from getting injured. There are several leather gloves, and each one depends on Ultrafine Fiber Leather, such as PVC leather or spandex fabric.

02

Used for Furniture

Ultrafine Fiber Leather is used in making costumes or gloves and making a high-quality range of furniture. There are some essential properties of Ultrafine Fiber Leather used in designing furniture, including durability, comfort, and softness. Ultrafine Fiber Leather is the most suitable option for making furniture based on the qualities required in designing furniture. As time goes by, the furniture gets better and lasts longer.

03

Used for Car Seats

There is another industry where Leather is extensively used, and that is the automotive industry. Various car manufacturers use high-quality Ultrafine Fiber Leather to make the seat covers highly comfortable. Moreover, these Ultrafine Fiber Leather varieties are easy to maintain.

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Manufacturing process of Ultrafine Fiber Leather
 

Preparing the Fabric Base

The first step in the manufacturing process is preparing the fabric base, which serves as the foundation for Ultrafine Fiber Leather. The fabric is typically made from polyester due to its strength, durability, and ability to bond well with the polyurethane coating. Even though polyester is one of the most widely used fabric base for making Ultrafine Fiber Leather, there are other materials such as cotton, rayon and nylon that are use in combination as the fabric base.

Coating the Fabric with Polyurethane

Once the fabric base is ready, it undergoes a coating process where a layer of polyurethane is applied. This layer is responsible for mimicking the appearance and texture of genuine leather. Manufacturers use various techniques, such as spreading or spraying, to achieve an even and uniform coating. We coat a thin layer on what's called a "Release Paper" to make the surface of what will ultimately become the surface layer of your Ultrafine Fiber Leather. This release paper will have various textured patterns on it that will show once it is peeled off after the curing process. After this layer has been formed, then we bond the fabric base with the layer of PU that has been created.

Printing and Texturing

After the polyurethane coating is applied, the fabric undergoes printing and texturing processes to enhance its visual appeal and imitate natural leather characteristics. These processes involve embossing patterns and textures onto the surface, creating a wide range of options for designers to choose from. This process is mostly applied to Ultrafine Fiber Leather that utilizes PVC (Polyvinyl Chloride) or TPU (Thermal Polyurethane). The release paper that we use already has patterns engraved onto it which makes it much easier to produce.

Drying and Curing

Once the desired texture and patterns are applied, the coated fabric is carefully dried to remove excess moisture. This step is crucial to ensure the stability and quality of the final product. After drying, the fabric undergoes a curing process to solidify the polyurethane coating, making it resistant to abrasion and wear. Usually the curing time for Ultrafine Fiber Leather is anywhere between 36-48 hours. It will sit in a curing room with a set temperature to make sure that the PU resin is fully solidified and the mixing agents have all evaporated. If the mixing agents that are used in the process do not fully dissipate, you'll be left with a Ultrafine Fiber Leather that smells a little funky due to the residue of agents that are still trapped inside the material.

Finishing Touches

To enhance the appearance and durability of Ultrafine Fiber Leather, additional finishing treatments are applied. These treatments may include the application of protective layers, such as topcoats, to increase resistance to water, stains, and UV radiation. The fabric is then trimmed, inspected, and prepared for distribution to fashion brands and designers. Depending on the final purpose of the Ultrafine Fiber Leather, there are various post finish processes that can be applied to achieve a specific effect. For example, this coated leather were to be used as a part of the firefighter's uniform, then an additional coating must be applied after the leather has been cured to make sure that it is fire resistant (to a certain temperature). If you're looking for a metallic finish, then a post process procedure of bonding a silver foil to your finish leather will be necessary.

 

How to Clean Ultrafine Fiber Leather

 

Routine Cleaning Methods
When it comes to maintaining the pristine condition of Ultrafine Fiber Leather, routine cleaning is essential. I've found that regular upkeep not only keeps Ultrafine Fiber Leather looking new but also extends its lifespan. The key here is consistency and using the right techniques. a. Dusting and Wiping Techniques: Start with a soft cloth or microfiber duster to gently remove surface dust. This should be a regular practice, ideally once a week. For a more thorough clean, dampen a cloth with lukewarm water and gently wipe the surface. It's important to avoid soaking the material; Ultrafine Fiber Leather doesn't take kindly to excessive moisture. After wiping, always use a dry cloth to remove any lingering dampness. This method is particularly effective for Ultrafine Fiber Leather furniture and accessories, ensuring they remain dust-free and fresh. b. Appropriate Cleaning Solutions: While there are many cleaning products available, I recommend a mild soap solution for routine cleaning. Mix a small amount of mild, bleach-free soap with water, and apply it sparingly with a soft cloth. This solution is gentle enough not to damage the Ultrafine Fiber Leather while being effective in removing dirt and light stains. For items like jackets or bags, a specialized Ultrafine Fiber Leather cleaner can be a good investment, offering targeted care without harsh chemicals.

 

Stain Removal Strategies
a. Treating Common Stains with Gentle Soap and Water: For common stains like spills from food or drinks, a solution of mild soap and water is your first line of defense. Apply the solution with a soft cloth, gently dabbing at the stain. Avoid rubbing vigorously as this can damage the surface. Once the stain is lifted, wipe the area with a damp cloth and then dry it thoroughly. This method works wonders on most everyday stains and keeps your Ultrafine Fiber Leather in top condition. b. Using Isopropyl Alcohol for Tough Stains: For more stubborn stains, such as ink or marker, isopropyl alcohol can be a lifesaver. Apply a small amount on a cotton ball and gently dab the stain. Be sure to test this on an inconspicuous area first to ensure it doesn't affect the color or texture of the Ultrafine Fiber Leather. Once the stain is removed, clean the area with a damp cloth and dry it immediately. Remember, the key is to act quickly; the longer a stain sits, the harder it is to remove.

 

Deep Cleaning Practices
Occasionally, Ultrafine Fiber Leather requires a more thorough cleaning to rejuvenate its appearance and maintain its integrity. a. When and How to Perform a Deep Clean: I recommend deep cleaning Ultrafine Fiber Leather every few months or when it starts to look dull. Start by vacuuming the surface with a brush attachment to remove any loose dirt. Then, use a mild soap solution, applying it with a soft cloth in a circular motion. This method ensures that you're not only cleaning the surface but also nourishing the material. b. Tools and Techniques for Effective Deep Cleaning: For deep cleaning, you'll need a soft cloth, mild soap, a soft-bristled brush for stubborn dirt, and a dry cloth for drying. After cleaning with the soap solution, if you notice any persistent grime, gently use the brush in a circular motion. Once you're done, wipe the surface with a damp cloth to remove any soap residue and then dry it thoroughly. This deep cleaning process revitalizes Ultrafine Fiber Leather, making it look as good as new.

 

 
Frequently Asked Questions
 

Q: How to distinguish PU leather from Ultrafine Fiber Leather?

A: Nowadays, it is very common to use PU to impersonate Ultrafine Fiber Leather. Therefore, this question is very important. The difference between Ultrafine Fiber Leather and PU leather is that the microstructure of the Ultrafine Fiber Leather base is a three-dimensional mesh structure, so the base section (the back of the leather) looks rough and rough like the dermis collagen layer after being cut. PU is only a flat warp and weft structure, so the base section is smooth. In addition, the most important thing is that Ultrafine Fiber Leather has no foaming layer. Therefore, the best way to distinguish PU from Ultrafine Fiber Leather is to start with the base.

Q: How to tell the difference between real leather vs. Ultrafine Fiber Leather?

A: Genuine leather is made from the hide of an animal, usually a cow. The hide is tanned and then dyed to create the finished product. Genuine leather is more expensive than Ultrafine Fiber Leather because it takes longer to produce and it is a natural material. You can tell the difference between genuine leather and Ultrafine Fiber Leather by looking at the grain pattern. Genuine leather has a natural grain pattern that is created by the animal’s skin. Ultrafine Fiber Leather has a uniform grain pattern that is created by the manufacturing process. When you touch genuine leather, you should feel some texture. The surface of genuine leather should also be slightly porous, which allows it to breathe. Ultrafine Fiber Leather will feel smooth and plastic-like. Another way to tell the difference between genuine leather and Ultrafine Fiber Leather is to look at the edges. The edges of genuine leather clothing are usually left unfinished, while the edges of Ultrafine Fiber Leather clothing are usually sealed with a binding agent. Finally, you can always look for a label that says “100% Leather” or “Genuine Leather.” If the label does not say this, then it is most likely Ultrafine Fiber Leather.

Q: How to clean Ultrafine Fiber Leather?

A: Ultrafine Fiber Leather material is usually stain-resistant and can be easily cleaned with just a wipe from a non-abrasive cloth soaked in lukewarm water. However, if the stain is more persistent, it is recommended to use water and washing liquid mixture to remove the stain. Cleaning should be done softly, and the cloth must be wrung before cleaning to eliminate extra solution. Let the Ultrafine Fiber Leather air dry after being wiped gently with a dry soft fiber cloth. Ensure that soap is removed completely from the surface before letting it air dry.

Q: How to maintain Ultrafine Fiber Leather?

A: Ultrafine Fiber Leather is typically easy to maintain. Wiping with a soft fiber cloth soaked in a solution of water and mild detergent or liquid soap thoroughly once in a while is sufficient. It helps remove grime, dirt, and build-up of debris on the surface of Ultrafine Fiber Leather.

Q: How to repair Ultrafine Fiber Leather?

A: Repairing Ultrafine Fiber Leather is not always easy, but it is possible with little effort. Ultrafine Fiber Leather repair kits are available that have all the tools along with the instructions on how to repair Ultrafine Fiber Leather. Ideally, it includes using an abrasive pad or sandpaper to smoothen the area that needs repairing. Once smoothened, the damaged area is repaired using leather paint, a marker of the same color as Ultrafine Fiber Leather, or Ultrafine Fiber Leather of the same color. Tweezers can be used to flatten the surface, and Ultrafine Fiber Leather polish can be used afterward to give it a finished and even look.

Q: How to clean Ultrafine Fiber Leather?

A: Cleaning Ultrafine Fiber Leather is easy. You can use a damp cloth to wipe away dirt and dust. For tougher stains, you can use a mild soap and water solution. Be sure to test the soap on a small area of the Ultrafine Fiber Leather first to make sure it does not damage the material. Once you have cleaned the Ultrafine Fiber Leather, you can protect it with a sealant or conditioner. This will help to prevent cracks and keep the material looking new.

Q: Is Ultrafine Fiber Leather of good quality?

A: When it comes to types of leather, nothing beats the quality and durability of real leather. Ultrafine Fiber Leather is a common choice mostly due to its affordability and viability in terms of daily use, colors and designs available, and low maintenance.

Q: What is the difference between leather and Ultrafine Fiber Leather?

A: Genuine leather is made of animal hide, whereas Ultrafine Fiber Leather is made of synthetic materials. Real leather is a little expensive compared to Ultrafine Fiber Leather. When maintained properly, real leather can last for decades, unlike Ultrafine Fiber Leather. Real leather is more environment-friendly.

Q: Is Ultrafine Fiber Leather hot to sit on?

A: Ultrafine Fiber Leather doesn’t breathe in the same way as real leather. As a result, it can start to feel hot when sat on for long periods of time or in warm weather. If you want a sofa that’s going to be comfortable in both the summer and winter months, choose a piece that’s made from real leather.

Q: Does Ultrafine Fiber Leather fall apart?

A: Ultrafine Fiber Leather is much less durable than real leather. If it’s not properly cared for, or if you have pets or young children, you may find that the material begins to degrade after a while. In some cases, the Ultrafine Fiber Leather can start to tear and fall apart, leaving you with a sofa that looks scruffy and old before its time.

Q: Is Ultrafine Fiber Leather good for dogs?

A: Because Ultrafine Fiber Leather tears more easily than real leather, it’s not a great option for households with dogs. If your dogs like to scratch and claw at the sofa, they could do some real damage to the surface in a very short period.

Q: What is Ultrafine Fiber Leather made of and is Ultrafine Fiber Leather good quality?

A: Ultrafine Fiber Leather is made from a plastic base and then treated with wax, dye, or polyurethane to create the color and texture. The quality of Ultrafine Fiber Leather can vary greatly. It’s generally cheaper than real leather but can still look and feel luxurious if it’s high-quality.

Q: What are the benefits of Ultrafine Fiber Leather and How long does Ultrafine Fiber Leather last?

A: Ultrafine Fiber Leather is typically more affordable, easier to clean, and requires less maintenance than real leather. It’s also a great choice for those who want the look of leather without using animal products. On average, Ultrafine Fiber Leather can last anywhere from 5 to 10 years with proper care.

Q: Is Ultrafine Fiber Leather considered cheap?

A: While Ultrafine Fiber Leather is generally cheaper than real leather, it doesn’t necessarily mean it’s considered cheap. Many high-end products use Ultrafine Fiber Leather due to its durability and aesthetic appeal.

Q: Does Ultrafine Fiber Leather last in rain and can I wear Ultrafine Fiber Leather in the rain?

A: While Ultrafine Fiber Leather can withstand rain and moisture better than real leather, prolonged exposure to water can cause the material to crack or peel over time. It’s generally safe to wear Ultrafine Fiber Leather in the rain, but it’s still important to wipe it dry as soon as possible to prevent damage.

Q: Does Ultrafine Fiber Leather fade and is Ultrafine Fiber Leather waterproof?

A: Ultrafine Fiber Leather can fade over time, especially if it’s frequently exposed to sunlight. To prevent this, it’s recommended to keep Ultrafine Fiber Leather items out of direct sunlight and to clean and condition them regularly. One of the advantages of Ultrafine Fiber Leather is that it’s usually waterproof, which makes it a practical choice for items like jackets or outdoor furniture.

Q: Does Ultrafine Fiber Leather last?

A: Ultrafine Fiber Leather does not last nearly as long as real leather, and unfortunately, when it begins to wear out, it does not wear out attractively. It’s much cheaper than real leather, though, which is good - because you’ll be replacing it regularly.

Q: How is Ultrafine Fiber Leathercreated?

A: Ultrafine Fiber Leather, also known as synthetic leather, begins with a fabric base such as polyester. The fabric is then given an imitation leather finish and texture with wax, dye, polyvinyl chloride (PVC), or polyurethane.

Q: How is Ultrafine Fiber Leather used?

A: Ultrafine Fiber Leathers are used a great deal in the production of clothing, accessories, and upholstery. Ultrafine Fiber Leathers do not breathe or vent well, and so sweat can build up on clothing and seats. It doesn’t need much maintenance though, and is more resistant to short-term water exposure than animal leathers.

Q: What chemical processes are used to make Ultrafine Fiber Leather?

A: Ultrafine Fiber Leather is typically made by impregnating non-woven textiles with polyurethane to bond the material and give it the mechanical properties and feel (hand) similar to real leather. Generally, Ultrafine Fiber Leather is made using an organic solvent by a wet coagulation or dry coagulation process.

As one of the leading ultrafine fiber leather manufacturers and suppliers in China, we warmly welcome you to buy high-grade ultrafine fiber leather from our factory. All our products are with high quality and competitive price.

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