Double Elephant: Your Trustworthy PU Ball Leather Manufacturer!

 

 

Double Elephant Is China's Leading Enterprise In Micro Fiber Leather Manufacturing Industry. Factory Covers An Area Of 200,000 Square Meters. Now Have 6 Full Lines From Base To Finished Products Process. Annual Production Capacity Is 35 Million Meters. Factory Has Own Independent R&D Department And Advanced Testing Equipment. Can Develop New Design According To Market Trend And Also Make Same As Customers Requirement.

 

Our Advantages

Strong Production Capability
Our factory has complete and mature supply chain, which can improve the competition and satisfied customers at the first time.Our Factory Covers An Area Of 200,000 Square Meters. Now Have 6 Full Lines From Base To Finished Products Process. Annual Production Capacity Is 35 Million Meters, superior production equipments from From Base To Finished Products Process and test equipments, we can react to clients fast and assure quality firmly for mass or small orders.

 

Rich Products
Our company has various products, such as Microfiber Shoe Leather, Microfiber Car Leather, Microfiber Sofa Leather, Suede Leather, Leather Bags, Ultrafine Fiber Leather, Glove Leather, Ball Leather and Pu Leather.

 

24-Hour Service
Our company promises to provide 7×24 hours service after the contract is signed. We will respond within 1 hour after receiving the message, provide solutions to general faults within 8 hours, and solve complex problems within 24 hours.

 

Quality Guaranteed
Our company has passed ISO quality certification system. Our company has obtained certificates such as ISO9001, 14001, 16949, GRS, Bio Etc and use Digitization Quality Control System To Supply Satisfied Products To Customers.. All products are strictly tested in accordance with industry standards and contract agreements before leaving the factory.

 

What is PU Ball Leather

 

 

PU Ball Leather is a thermosetting plastic that has excellent performance, such as wear resistance, tear resistance, good elasticity and low-temperature resistance. It gives soccer players a true feel and touch, and retain their shape better during play.

 

Advantages of PU Ball Leather
 

Easy To Clean

PU Ball Leather is also much easier to clean than traditional leather. Unlike real leather, PU Ball Leather is not porous, which means that it does not absorb water or other liquids. This makes it incredibly easy to clean, as spills and stains can simply be wiped away with a damp cloth.

Durable

PU Ball Leather is also incredibly durable and long-lasting. Unlike traditional leather, which can crack and fade over time, PU Ball Leather is resistant to wear and tear and can maintain its appearance for many years. This makes it an excellent choice for furniture, clothing, and other items that are subject to regular use.

Versatile

PU Ball Leather can be made in a wide range of colours and styles, making it incredibly versatile. This means that it can be used to create a variety of different looks, from classic and traditional to modern and contemporary. PU Ball Leather can also be made to look like a variety of different animal hides, including cowhide, crocodile, and snake skin.

Eco-Friendly

Finally, PU Ball Leather is more eco-friendly than traditional leather. PU Ball Leather is made from synthetic materials, which means that it does not require the use of animal hides. This makes it a more sustainable and ethical choice for those who are concerned about animal welfare and environmental issues.

 

Types of PU Ball Leather

 

01

Ordinary PU Ball Leather

PU Ball Leather is more complicated in manufacturing process than rubber ball. Since the base fabric of PU Ball Leather is canvas PU material with good tensile strength, the physical properties of PU leather are better than PVC leather. It is resistant to bending, soft, tensile, breathable, elastic and feels better than rubber ball.

02

Hygroscopic PU Ball Leather

The advantages of ball are mainly reflected in the feel and moisture absorption function. The moisture absorption particles of this kind of ball are relatively large, and the leather material is relatively soft. In addition, when the ball accidentally touches a place with water or sweats too much, it will not affect the ball holder too much.

03

Superfiber PU Ball Leather:

The process is more complicated than the above balls. It feels more like a leather ball, and its wear resistance is also superior to all PU balls. The feel gets better and better. Many PU balls, when the feel is good, the life span is less than half, so the price of this kind of ball will be higher.

PU篮球革

 

Manufacturing process of PU Ball Leather
 

Raw Material Preparation:
The production of PU Ball Leather begins with the preparation of raw materials. The main components include polyurethane resins, additives, and a fabric backing material. The resins are typically derived from petrochemical sources and are available in liquid or solid form. Additives such as plasticizers, pigments, and stabilizers are incorporated into the resin to enhance its properties. The fabric backing material provides strength and stability to the final product.

 

Coating Process:
The coating process involves applying a layer of PU resin onto the fabric backing material. This can be done through various methods, including direct coating, transfer coating, or lamination. In direct coating, the fabric is passed through a machine where the PU resin is directly applied. Transfer coating involves applying the resin onto a release paper, which is then transferred onto the fabric under heat and pressure. Lamination involves bonding the fabric and resin layers together using an adhesive.

 

Drying and Curing:
After the coating process, the PU Ball Leather undergoes drying and curing stages. Drying removes the solvent or water content from the resin, while curing allows the resin to crosslink and form a durable and stable material. These processes are typically carried out in ovens or through other drying methods, with carefully controlled temperature and humidity levels.

 

Surface Treatment:
Surface treatment is an essential step in the production of PU Ball Leather for footwear. It involves processes such as embossing, buffing, and printing to enhance the appearance, texture, and functionality of the material. Embossing creates patterns or textures on the surface, while buffing smoothens the surface and removes imperfections. Printing can be used to add color, patterns, or designs to the PU Ball Leather.

 

Finishing:
The finishing process is the final step in the manufacturing of PU Ball Leather for footwear. Various finishing techniques, such as coating, spraying, or brushing, are employed to improve the material's performance and aesthetics. Finishing agents such as polyurethane topcoats or lacquers are applied to enhance durability, water resistance, and gloss. The PU Ball Leather may also undergo additional processes like sanding or polishing to achieve the desired final appearance.

 

How to Maintain PU Ball Leather

 

 

Cleaning PU Ball Leather
To clean PU Ball Leather, start by wiping it down with a soft, dry cloth to remove any surface dust or debris. For more stubborn stains or spills, use a damp cloth with a mild soap solution. Be sure to test the solution on a small, inconspicuous area first to avoid any damage. Avoid using harsh chemicals or abrasive cleaners on PU Ball Leather, as they can damage the surface and cause it to crack or peel. Also, avoid using excessive water, as it can seep into the fabric layer and cause mould or mildew to form.

 

Clean PU Ball Leather Using a Soft, Damp Cloth
The secret to proper PU Ball Leather maintenance is to clean it using a soft, non-abrasive, and slightly damp cloth. Note that the cloth/towel must be slightly damp and not wet. Using too much of the protective chemicals leaves traces of the chemical on the leather surface. It then dries out and damages the area and leather. For proper maintenance, clean the leather area at least once a week.

 

Protecting PU Ball Leather
To protect PU Ball Leather from wear and tear, apply a protective coating or sealant. This will help prevent scratches, scuffs, and other damage from occurring. Be sure to choose a product that is specifically designed for use on PU Ball Leather, as regular leather care products may not be suitable. It is also important to avoid exposing PU Ball Leather to direct sunlight or heat sources, as this can cause it to fade or crack. If possible, keep PU Ball Leather items in a cool, dry place away from windows or heaters.

 

Maintaining PU Ball Leather
Regular maintenance is key to keeping PU Ball Leather looking its best. This includes wiping it down with a soft, dry cloth on a regular basis to remove any surface dust or debris. It also includes applying a protective coating or sealant as needed to keep the surface looking smooth and shiny.

 

Avoid Stains and Spills
New PU Ball Leather is waterproof, but its moisture-resistance level peters out as the material ages. But spills and stains are inevitable; when that happens, you need to act fast to ensure that leather doesn't stain or become cracked. Therefore, avoid situations that might introduce water, stains, or spills to the area. For instance, avoid sitting or leaning on your leather product or furniture with clammy or damp clothes.

 

Avoid Direct Sunlight
Whether in the workplace or home office, people tend to place their leather chairs near the window to maximize natural light. As you do that, remember direct sunlight is a leather enemy and will cause it dry and flake off. It would be best to place your PU Ball Leather products or furniture in a shaded spot for extended longevity.

 

Avoid Color/Dye Transference
The chances are that you've seen various color restoration techniques for different clothing. For instance, some people heavily dye their jeans, leaving excess color on the fabric's surface. When you sit on a PU Ball Leather couch, you can easily transfer the color to the leather, causing it to stain. Once you notice that, cleaning it immediately prevents the colors from sticking to the leather.

 

 
Frequently Asked Questions
 

Q: What are the Manufacturing process of PU Ball Leather?

A: The first step consists of pouring a polymer solution on a paper base, covered with a layer of silicone. The mixture is passed between heated rollers to make it compact and uniform. the second step consists in pouring a second solution of polymer, with an emulsifier, or "riser", then to pass the whole in the oven, which makes swell the second layer of polymer. the third step consists in gluing on top of the 3 layers previously obtained, a layer made of a mixture of cotton and polyester, adding strength and solidity to the mixture. The fourth step consists of pouring a resin solution on the whole, before passing it under a press in order to recreate the natural texture and grain of real leather.

Q: Is PU Ball Leather good for football?

A: Engineered with top-tier PU, the football delivers superior durability and resilience. The PU Ball Leather ensures a soft touch, allowing players to experience a comfortable feel during every play. Therefore, PU Ball Leather good for football

Q: What is the material of the ball and how PU ball leather is used in it?

A: The inside of the ball is made up of a latex or butyl rubber bladder which enables the football to be pressurised. The ball's outside is made of leather, synthetic leather, PU ball leather or PVC panels. The surface can be textured, weaved or embossed for greater control and touch.

Q: What is PU Ball Leather made of?

A: PU ball leathers are plastic polymers made by combining diisocyanates ( TDI and MDI) and polyols. There are literally hundreds of different types of polyurethanes and each is made in a slightly different way: Carbon dioxide is used as a blowing agent.

Q: Is PU Ball Leather better than leather?

A: Renowned for its durability, elasticity, and resistance to oil, grease, and abrasion, PU Ball Leather offers an attractive alternative to natural leather. But more than just its functional properties, PU Ball Leather stands out for its sustainability.

Q: What is the difference between PU Ball Leather and TPU?

A: TPU is a non-toxic and odorless recyclable material whereas PU Ball Leather is can't be recycled simply by heating and the raw materials of PU Ball Leather are toxic. TPU can be processed easily via conventional processing methods like injection molding, extrusion, blow and compression molding etc.

Q: What are the disadvantages of PU Ball Leather?

A: A drawback is that they degrade by free radical pathways induced by exposure to heat or UV. This degradation leads to product discoloration and loss of physical properties. Aliphatic PU Ball Leathers, on the other hand, are inherently light-stable. They resist discoloration from UV exposure.

Q: Are footballs still made of PU Ball Leather?

A: Today's footballs are made of rubber with leather panels on top. Manufacturers modify the leather panels with a grainy texture to improve the grip. The journey of the football has progressed from a pig's bladder through to leather, PU Ball Leather and vulcanised rubber.

Q: Why is PU Ball Leather so expensive?

A: PU Ball Leather is usually more costly than other faux leathers. This is because it is of a higher quality and has a more similar appearance to real leather whereas faux leathers are available within a broader price range.

Q: How long can PU Ball Leather last?

A: Generally speaking, PU Ball Leather can last anywhere from a few months to several years, but it is not as durable as genuine leather. One of the primary concerns with PU Ball Leather is its tendency to peel or crack over time, especially with frequent use.

Q: Why does PU Ball Leather smell?

A: Dimethylformamide (DMFa) is a commonly used solvent in the production of plastics, rubber, and PU Ball Leather coating, also known as synthetic leather. The chemical has a strong smell in the finished product and is also used for producing synthetic fibres.

Q: Does PU Ball Leather peel?

A: The short answer is yes, PU Ball Leather peels off easily. Because it's not genuine leather, PU Ball Leather, also known as bi-cast PVC or faux leather, is a more affordable alternative to animal leather.

Q: What is PU Ball Leather and TPU?

A: PU Ball Leather stands for polyurethanes. This polymer is different in its nomenclature because it is named considering the repeating urethane linkages. The main difference between TPU and PU is that TPU has no cross-links whereas PU can have cross-links based on the type of polyols used.

Q: Is PU Ball Leather more expensive?

A: PU Ball Leather is generally harder, more durable, and more shrink-resistant than most TPEs — plus it is easier to print with and generally promises more accurate results. On the other hand, however, PU Ball Leather is more expensive than comparable plastics and some grades of PU Ball Leather have a relatively short shelf life.

Q: Does PU Ball Leather mean fake leather?

A: PU Ball Leather is a man made material that will represent the look and feel of Genuine Leather but in fact is not. PU Ball Leather, or polyurethane leather, is an artificial leather made of thermoplastic polymer. 100% PU Ball Leather is completely artificial and is considered vegan.

Q: Is PU Ball Leather environmentally friendly?

A: Some types of PU Ball Leather are more environmentally friendly than others. This is because manufacturing often uses chemicals and synthetic materials, harming the environment. If you are concerned about the environmental impact of your purchases, you might want to look for bags made from sustainable materials such as organic cotton or hemp.

Q: Is PU Ball Leather waterproof?

A: PU Ball Leather is a type of synthetic leather that is waterproof and can be dry-cleaned. This type of leather is not made from animal skin and has the same look and feel as leather. It is lightweight and easy to maintain.

Q: Is PU Ball Leather comfortable?

A: PU Ball Leather is very comfortable. It is lighter in weight than genuine leather. It is cost friendly and easy to maintain. You can clean it by wiping it with a damp cloth. Since it's a synthetic material, it is not as sustainable as natural leather and is not biodegradable. It can take a minimum of six months to decompose.

Q: Is PU Ball Leather as breathable as genuine leather?

A: No, one of the main disadvantages of PU Ball Leather is that it is not as breathable as genuine leather. This can make it uncomfortable to wear or sit on for long periods, especially in hot or humid climates. PU Ball Leather does not allow air to circulate through it, which can lead to sweating and discomfort.

Q: Does PU Ball Leather have the same natural look and feel as genuine leather?

A: A disadvantage of PU Ball Leather is that it does not have the same natural look and feel as genuine leather. PU Ball Leather is made of plastic, which means it lacks the unique texture and grain patterns found in genuine leather. While some types of PU Ball Leather, such as bicast leather, have actual leather underneath the polyurethane coating, they still lack the natural look and feel of genuine leather.

Q: Can PU Ball Leather smell of plastic?

A: PU Ball Leather can smell of plastic and/or chemicals. Genuine leather tends to have a comforting rich and earth smell, whereas PU Ball Leather does not have a natural aroma. It’s plastic-like smell will be strongest when brand-new but the oder will fade over time.

Q: How does PU Ball Leather's environmental impact compare to that of real leather?

A: PU Ball Leather generally has a lower environmental impact than genuine leather, as it doesn't require animal farming and uses fewer natural resources, but concerns remain about the use of plastics and chemicals in its production.

As one of the leading pu ball leather manufacturers and suppliers in China, we warmly welcome you to buy high-grade pu ball leather from our factory. All our products are with high quality and competitive price.

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